Bringing Next-Level Performance to Polycarbonate

by Simon Hilton

Polycarbonate (PC) has long been valued for its unique combination of transparency, strength, and thermal resistance. It is a material of choice across industries from construction and electronics to consumer products. Yet as industrial requirements evolve, so too must the materials we rely on.

With the integration of nanotechnology, polycarbonate can now offer more than its traditional properties. For example, NANO AP PCG-23 is a modified PC granulate containing 0.12–0.25 wt.% carbon nanomaterials and is designed to unlock new levels of performance while maintaining the ease of processing and durability that PC is known for.

What Is NANO AP PCG-23?

Provided by NANO CHEMI GROUP (which sponsors this webpage), NANO AP PCG-23 is a concentrate in granulate form, supplied in 25 kg bags and ready for blending with polymer matrices. By introducing a carefully measured amount of carbon nanomaterials, it delivers permanent property improvements without changing weight, colour, or processing parameters.

For manufacturers with specific technical requirements, the concentrate can also be tailored through consultation, ensuring optimal performance in line with application needs.

Key Property Enhancements

1. Electrical Behaviour: Added nanomaterials provide antistatic and dissipative effects to protect products against dust attraction and uncontrolled static discharges. They also allow electroconductive capabilities to be incorporated to enable controlled conductivity which is a critical element in sensitive electronic environments.

2. Mechanical Strength: Carbon nanomaterials reinforce PC’s natural toughness, increasing impact resistance, and extend service life under demanding conditions.

3. Thermal Management: Improved thermal conductivity helps manage heat more effectively—especially useful for electronics housings or components exposed to continuous operation.

4. UV and Scratch Resistance: Enhanced resistance to UV radiation and surface wear reduces the need for protective coatings, supporting longer product lifespans.

Furthermore, the versatility of NANO AP PCG-23 allows it to be applied across multiple industries such as in industrial displays and touchscreens, where the ESD-safe surfaces make it a suitable feedstock for ATMs, kiosks, and control panels.

In the agricultural and construction sectors, components made with nanomaterial-enhanced PC are more durable, with better resistance to heat and static, ideal for equipment designed to withstand rugged outdoor use.For example, protective housings on farming machinery can have improved conductivity and thermal performance. Alternatively, transparent safety products, such as visors, shields, and protective domes, can benefit from improved scratch resistance and clarity.

One of the many reasons why manufacturers are choosing nanomaterial additives like NANO AP PCG-23 is because of the ease of integration into existing production processes, without requiring changes to tooling or processing parameters. At the same time, the formulation can be adapted through technical consultation to meet specific applications.

Even at low addition rates (0.12–0.25 wt.%), NANO AP PCG-23 delivers significant improvements in performance. This efficiency reduces the need for additives, prolongs product lifespan, and lowers overall resource consumption—supporting both cost savings and sustainability goals.

From Idea to Implementation

Working with NANO AP PCG-23 is straightforward and follows a simple four-point process.

1.    Define Requirements – Identify target properties and polymer type.

2.    Formulation Design – Tailor the concentrate to meet specific goals.

3.    Sample Testing – Validate improvements with laboratory or industrial samples.

4.    Scale-Up – Move seamlessly into full production with ongoing technical support.

As industries seek smarter, safer, and more durable materials, NANO AP PCG-23 offers a proven route to enhanced polycarbonate performance. By incorporating the power of carbon nanomaterials, it provides a unique combination of electrical, mechanical, and thermal advantages—all without sacrificing the core benefits of PC.

For manufacturers looking to unlock new applications and gain a competitive edge, NANO CHEMI GROUP stands ready to support with both standard solutions and tailor-made formulations.

Photo credit: Raw Pixel, NANO CHEMI GROUP, & Sid4rtproduction on Freepik